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What is Foundation-free mixing plant?

What is Foundation-free mixing plant?

2025-02-27
What is Foundation-free mixing plant?  

UNIQUE GROUP

I. Product Definition and Core Value

1.1 What is foundation-free mixing plant?

It is a modularized mobile mixing plant that does not require traditional concrete foundation construction, and is supported by the steel structure frame as a whole to realize quick installation and flexible transfer.

1.2 Core Value Proposition

Save time and money: save more than 30 days foundation construction time, reduce 30%-50% civil construction cost

Flexible and efficient: ready to install and use, meeting the needs of temporary works and short-term projects.

Environmental compliance: zero damage to the foundation, reducing the waste of land resources.



II, Six core features analysis

2.1 Revolutionary structural design

All-steel module frame: compressive strength ≥25MPa, service life of more than 15 years.

Pre-assembled components: 80% assembled before leaving the factory, and ready to be used after on-site lifting and docking.

2.2 Extremely fast deployment capability

72 hours of production: compared with the traditional mixing plant's 3-month construction cycle.

No hardening requirement: level ground can be installed, adapting to sand, mud and other complex terrain.

2.3 Intelligent control system

PLC full-automatic production: proportioning error ≤1%, capacity 60-240m³/h optional.

Remote monitoring: mobile phone/computer real-time view of production data.

2.4 Super mobility

Containerized module: support highway transportation standard, reduce 70% of transit cost.

Fast dismantling and assembly: professional team completes the whole station relocation in 3 days.

2.5 Green configuration

Pulse dust removal system: dust emission concentration ≤20mg/m³.

Sewage recycling device: zero wastewater discharge

2.6 Safety guarantee system

Three-level anti-tipping design: automatic leveling + ground anchor fixation + stress monitoring

Lightning protection and grounding system: passed the national lightning protection testing and certification.


III. Customer Value

3.1 Cost saving

Saving about 150,000-300,000 RMB in infrastructure cost

Exemption from paying deposit for land hardening of traditional mixing plant

3.2 Efficiency Improvement

Shorten the project start-up cycle by 90%

Supports multi-site recycling, increasing asset utilization rate by 3 times.

3.3 Risk Avoidance

Avoiding the risk of demolition due to incomplete land procedures

No permanent structures, easier to pass environmental approvals



IV. Application Scenarios

4.1 Short-term project preference

Highway maintenance ▏Railway emergency ▏Post-disaster reconstruction

Municipal projects ▏Railway rescue ▏Disaster reconstruction

4.2 Special terrain solutions

Island construction ▏Mine construction ▏Ecological protection zone

Temporary commercial concrete supply stations


V. Frequently Asked Questions

Q1: How is the stability of the equipment guaranteed?

It adopts military-grade welding process + dynamic load simulation test, 8-level seismic verification, and 3000-hour fatigue test certified by CMA.

Q2:Can we customize the configuration?

We provide modularized combination of aggregate silo (2-4 silos), cement silo (1-3 silos), and mixing mainframe (forced/double horizontal axis).

Q3: Is the post maintenance complicated?

Equipped with IOT early warning system, the key components adopt quick-disassembly design, and the maintenance time consuming is reduced by 60%.


VI. Core Parameter Table


ParameterParameter DetailsCustomer Value
Standard modelHZS60/HZS90/HZS120Covering the needs of small and medium-sized projects
Theoretical capacity60/90/120 m³/hMeet diversified production needs
Main machine power75kW/110kW/132kWEnergy saving and high efficiency, reduce operating costs
Aggregate silo capacity4×20m³(can be customized to 2-6 bins)Reduces replenishment frequency and improves efficiency
Cement silo capacity2×150t (can be expanded to 3 bins)Supports synchronized production of multi-size concrete
Mixing cycle≤60s (double horizontal shaft forced mixer)Ensure uniformity of concrete
Weight of the whole machine35-85t (modular split transportation)Meets road transportation standards
Installation cycle≤72 hours (no foundation maintenance)90% faster project start-up
Turnaround cycle3-5 days (professional team dismantling)Multi-site recycling
Dust emission≤20mg/m³ (pulse dust removal system)Passes environmental acceptance
Site RequirementsLevel ground (no need to harden)Save 30%-50% on civil engineering costs


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