8 components of a HZS50 concrete batching plant

2025-12-25

The HZS50 concrete batching plant is a medium-sized mixing equipment with a theoretical productivity of 50 cubic meters per hour (solid volume). As a mainstream choice for commercial concrete producers and large-scale construction projects such as highways, bridges, and real estate development zones, it has won wide recognition in the industry. UNIQUEMAC, a leading manufacturer of construction machinery, has optimized the HZS50 concrete batching plant with advanced technology and reliable quality, becoming the preferred brand for global engineering projects. This article will detail the full set of equipment, application scenarios, and real customer cases of the UNIQUEMAC HZS50 concrete batching plant.

Full Equipment Composition of UNIQUEMAC HZS50 Concrete Batching Plant

Compared with the HZS35 model, the UNIQUEMAC HZS50 concrete batching plant has a larger scale, higher degree of automation, and more stringent configuration requirements. Each system is carefully designed to ensure efficient and stable production.

Core Mixing System

The core component of the UNIQUEMAC HZS50 concrete batching plant is the JS1000 forced double horizontal shaft concrete mixer. With a discharge capacity of 1.0 cubic meter, it can produce 1 cubic meter of fresh concrete per cycle, which is a key symbol of the improved capacity of the mixing plant. The mixer adopts high-quality wear-resistant materials and a reasonable structural design, which not only ensures uniform mixing but also extends the service life, effectively reducing maintenance costs for customers.

Aggregate Supply System

Aggregate Batcher: Equipped with PLD1600 type three-bin or four-bin concrete batcher. The UNIQUEMAC PLD1600 batcher has a larger storage bin and faster batching speed, which can accurately and quickly provide sufficient aggregates for the JS1000 main machine, ensuring the continuity of production.
Aggregate Conveyor: Adopts a large inclined belt conveyor as the mainstream solution. The conveyor has significantly enhanced belt width, belt speed, and load-bearing capacity, realizing efficient and continuous aggregate transportation. UNIQUEMAC optimizes the conveyor's angle and stability to avoid material scattering and improve transportation efficiency.

Powder Storage and Conveying System

Powder Silo: Usually equipped with 2-4 large vertical silos with a common capacity of 100 tons or 150 tons, used for storing cement, fly ash, mineral powder, and other powders. UNIQUEMAC's powder silo is made of high-strength steel, with good sealing performance to prevent moisture and caking of powders.
Screw Conveyor: Each powder silo is equipped with a large-capacity screw conveyor. The UNIQUEMAC screw conveyor has a smooth conveying process and strong stability, ensuring that powders can be quickly supplemented to the weighing hopper without blockage, improving production efficiency.

Liquid Supply System

Water Supply System: Including a large water tank, water pump, pipeline, and water scale. The UNIQUEMAC water supply system has a precise flow control function, ensuring the accurate water dosage in each batch of concrete.
Admixture Supply System: As a standard configuration, it includes 1-2 stainless steel admixture tanks, admixture pumps, and independent admixture scales. The system has good corrosion resistance and accurate metering, which can meet the needs of different admixture types and dosages.

Precision Metering System

The UNIQUEMAC HZS50 concrete batching plant has higher requirements on the range and accuracy of all scales, ensuring the quality stability of concrete.

Aggregate Scale: Larger range, can accurately weigh a large amount of aggregate needed for 1 cubic meter of concrete at a time.
Powder Scale: Usually adopts separate weighing or cumulative weighing, with a larger weighing range and higher precision.
Water Scale and Admixture Scale: Corresponding improvements in capacity and accuracy to ensure the optimal ratio of each component.

Pneumatic and Control System

Pneumatic System: Equipped with a high-power air compressor and a large-capacity air storage tank, providing stable and strong air source for the operation of the whole plant, ensuring the smooth operation of valves and other components.
Electric Control System: With a high degree of automation, the UNIQUEMAC HZS50 adopts a high-performance PLC (Programmable Logic Controller) as the core, equipped with a large-size touch screen and powerful control software. It supports the storage of hundreds of formulas, detailed production data statistics, report printing, fault diagnosis, and even remote monitoring functions, greatly reducing the difficulty of operation.
Control Room: Standard configuration with larger space and better internal environment, providing a comfortable operating environment for operators.

Steel Structure and Auxiliary Structure

The steel structure main building of the UNIQUEMAC HZS50 concrete batching plant is larger and stronger, made of heavy steel to bear huge dynamic and static loads. The rational structural design ensures the stability and safety of the whole plant during long-term operation.

Environmental Protection System

Dust Removal System: Large-scale pulse backblowing dust collectors are installed at all dust points (top of the main building, top of the powder silo), which meet strict environmental protection standards and effectively reduce dust pollution.
Recovery System (Optional but Highly Recommended): Many UNIQUEMAC HZS50 plants are equipped with a sand-stone separator and slurry recovery system, which are used to treat waste from mixer truck cleaning, realizing zero discharge of waste water and residue, which is both environmentally friendly and cost-saving.

What is the use of concrete batching plant? Applications for Concrete Batching Plant

With a theoretical productivity of 50 cubic meters per hour, the UNIQUEMAC HZS50 concrete batching plant has a production capacity nearly 43% higher than that of the HZS35 model. It is an entry-level or main equipment for many commercial concrete companies and large-scale projects, and its application scenarios cover medium to large-scale projects.

Core Application Areas

Medium and Large Commercial Concrete Batching Plants

This is the most classic and extensive application scenario of the UNIQUEMAC HZS50. In counties, districts, and even prefecture-level cities, a commercial concrete plant equipped with 1-2 sets of UNIQUEMAC HZS50 can fully undertake the concrete supply tasks of most construction projects in the region. Its sufficient output can supply concrete to multiple construction sites at the same time, meet the demand of mixer trucks queuing for loading, and improve commercial operation efficiency.

Real Estate Development and Large Municipal Engineering in Medium-Sized Cities

Real Estate: Used for the construction of high-rise residential buildings, large commercial complexes, office buildings, and other projects. These projects have concentrated concrete demand and tight construction periods, and the high efficiency of the UNIQUEMAC HZS50 ensures continuous construction without interruption.
Municipal Engineering: Such as urban trunk roads, overpasses, large squares, and superstructure of subway stations. The UNIQUEMAC HZS50 can adapt to the complex construction environment and provide high-quality concrete stably.

Medium to Large Infrastructure Construction

Highway Construction: Widely used in the construction of national first-class and second-class highways, as well as ramps, service areas, toll stations, and some sections of expressways.
Railway Engineering: Used for the concrete supply of ordinary railways, freight dedicated lines, as well as platforms, auxiliary facilities, small and medium-sized bridges, and culverts of high-speed railways.
Water Conservancy and Hydropower Engineering: Used for the pouring of dams (cooperating with larger stations), workshops, resettlement sites, and other project constructions of medium-sized reservoirs and hydropower stations.
Port and Wharf: Used for the construction of supporting facilities of small and medium-sized ports.

Large Prefabricated Component Factories

It serves large factories producing pipe piles, prefabricated bridges, precast concrete components, etc. These factories have a fast production rhythm and high requirements on the stability and supply of concrete. The UNIQUEMAC HZS50 is an ideal choice to ensure the continuous operation of their production lines.

UNIQUEMAC HZS50 Concrete Batching Plant: Customer Cases & Positive Feedback

Case 1: Commercial Concrete Plant Project in Shandong, China

A large commercial concrete company in Philippine purchased 2 sets of UNIQUEMAC HZS50 concrete batching plants in 2023. The company is mainly engaged in concrete supply for local real estate and municipal projects. Before purchasing, the company was troubled by the low efficiency and unstable quality of the original equipment. After using the UNIQUEMAC HZS50, the daily output increased by 40%, and the concrete qualification rate reached 99.8%.

The general manager of the company, said: "The UNIQUEMAC HZS50 has exceeded our expectations. Its automation control system is easy to operate, and the workers can get started quickly. The mixing effect is very uniform, and the concrete quality is stable, which has won us more customers. In addition, the after-sales service of UNIQUEMAC is very timely, which solves our worries in use."

Case 2: Highway Construction Project in Southeast Asia

In 2024, UNIQUEMAC provided 3 sets of HZS50 concrete batching plants for a highway construction project in Southeast Asia. The project has a tight schedule and harsh construction environment, requiring the equipment to have strong adaptability and reliability. The UNIQUEMAC HZS50 performed excellently in the project, operating continuously for 24 hours without failure, and the production efficiency fully met the project requirements.

The project supervisor, Mr. Smith, commented: "We have compared many brands, and finally chose UNIQUEMAC. The HZS50 concrete batching plant has strong stability and can adapt to the high temperature and humid environment here. The precision metering system ensures the quality of concrete, which is crucial for highway construction. We are very satisfied with this cooperation."

Case 3: Prefabricated Component Factory in Europe

A well-known prefabricated component factory in Europe purchased 1 set of UNIQUEMAC HZS50 concrete batching plant in 2022. The factory has high requirements on the stability and consistency of concrete. The UNIQUEMAC HZS50, with its advanced control system and precise metering technology, perfectly meets the factory's production needs.

The factory's production director said: "The UNIQUEMAC HZS50 has brought great convenience to our production. The formula storage function allows us to quickly switch between different components, and the remote monitoring function enables us to grasp the production status in real time. The equipment has been operating stably for more than two years, and the maintenance cost is very low. It is a very reliable partner for our factory."

Why Choose UNIQUEMAC HZS50 Concrete Batching Plant?

As a leading brand in the construction machinery industry, UNIQUEMAC has always adhered to the concept of "quality first, customer-oriented". The HZS50 concrete batching plant has the following advantages:

Reliable Quality: Adopts high-quality materials and advanced production technology, undergoes strict quality inspection, and has a long service life.
High Efficiency: Optimized structural design and advanced control system ensure high production efficiency and stable output.
Environmental Protection and Energy Saving: Equipped with a high-efficiency dust removal system and optional recovery system, meeting environmental protection standards and saving costs.
Perfect After-Sales Service: Provides global after-sales service, including installation, commissioning, maintenance, and technical training, solving customers' worries.

Whether it is a commercial concrete plant, a real estate project, or an infrastructure construction project, the UNIQUEMAC HZS50 concrete batching plant can provide reliable and efficient solutions. Choose UNIQUEMAC to help your project succeed.