UNIQUE Group is a professional concrete mixing equipment manufacturers in China.
I. Project Requirements
Output Capacity: Evaluate the scale of your project and the required amount of concrete per unit time. For large-scale projects like high-rise buildings or large infrastructure works, a concrete mixer pump with a high output capacity, such as 60-100 cubic meters per hour, is needed. Smaller projects may only require a pump with an output of 20-30 cubic meters per hour.
Pumping Distance: Consider the horizontal and vertical distances that the concrete needs to be pumped. If it's a high-rise building, you'll need a pump with sufficient vertical pumping height. For example, a building with 30 floors may require a pump that can reach a vertical height of 100 meters or more. For projects with a large horizontal distance, like a long bridge construction, a pump with a long horizontal pumping distance, say 200-300 meters, is necessary.
II. Performance and Quality
Power and Pressure: The power of the mixer pump determines its ability to drive the mixing and pumping operations. A powerful motor or engine ensures stable operation. The pumping pressure is crucial for delivering concrete over long distances or to high elevations. A pump with a pressure of 8-12 MPa is suitable for most general projects, while more complex projects may require a pressure of 15 MPa or higher.
Mixing Performance: Look for a concrete mixer pump with good mixing performance to ensure the uniformity and quality of the concrete. Features like a reasonable mixing blade design and appropriate rotation speed can improve the mixing effect. Some advanced models have adjustable mixing speeds to meet different concrete mixing requirements.
III. Equipment Configuration
Chassis: The chassis of the concrete mixer with pump should have good stability and mobility. For projects in different locations, a mobile chassis with good off-road performance is preferred. The load-bearing capacity of the chassis should match the overall weight of the equipment and the materials it carries.
Hydraulic System: A high-quality hydraulic system is essential for the smooth operation of the mixer pump. It should have reliable seals to prevent oil leakage and a stable pressure control system. Advanced hydraulic systems can also improve the efficiency and accuracy of the pumping and mixing operations.
IV. Brand and Service
Brand Reputation: Choose well-known brands with a good reputation in the market. Well-established brands usually have better product quality, advanced technology, and reliable after-sales service. You can check online reviews, industry reports, and ask for recommendations from other construction professionals.
After-sales Service: Consider the availability and quality of after-sales service. This includes the availability of spare parts, maintenance support, and technical guidance. A good after-sales service team can quickly respond to problems and ensure the normal operation of the equipment, reducing downtime and maintenance costs.
Price and Cost
Initial Investment: Compare the prices of different models and brands to find a product that fits your budget. However, don't just focus on the price but also consider the overall performance and quality. Sometimes, a slightly higher-priced product with better performance and durability can be more cost-effective in the long run.
Operating Costs: Consider the long-term operating costs, including fuel consumption, maintenance costs, and repair costs. Equipment with lower fuel consumption and easy maintenance can save a lot of costs during the operation period.
When using a concrete mixer and pump, the following safety precautions should be taken:
Pre-operation Checks
Inspect the Equipment: Thoroughly check the entire concrete mixer pump before starting, including the chassis, tires, and connection parts of the mixer and pump. Ensure there are no loose or damaged components that could cause malfunctions during operation. Check the hydraulic system for oil leaks and make sure the oil level is sufficient. Examine the electrical system to ensure all wires are properly connected and there are no exposed conductors or short circuits.
Check Safety Devices: Verify that all safety devices, such as emergency stop buttons, limit switches, and pressure relief valves, are in good working condition and properly installed. Test the functionality of these devices to ensure they can respond promptly in case of emergencies.
Operation Process Safety
Qualified Operators: Only operators who have received professional training and obtained the necessary certificates should be allowed to operate the concrete mixer pumps. They should be familiar with the equipment's operating procedures, control panels, and emergency handling methods.
Stable Positioning: When setting up the mixer pump, choose a flat and solid ground to ensure the equipment is stable. Use outriggers or stabilizers as required to prevent the machine from tipping over during operation. Keep a safe distance from slopes, edges of pits, and other dangerous areas.
Material Feeding Safety: When feeding materials, avoid overfilling the mixer to prevent concrete from spilling out and causing accidents. Do not reach into the mixer hopper with your hands or other objects during operation to avoid being caught by the mixing blades. If there is a blockage in the hopper, turn off the power and use tools to clear it instead of using bare hands.
Pumping Operation: During the pumping process, monitor the pressure gauge and other indicators regularly. Do not exceed the rated pressure and output of the equipment to avoid pipe bursts or other failures. If abnormal noises or vibrations occur, stop the operation immediately and check the cause. Do not make any adjustments or repairs to the pumping system under pressure.
Communication and Signaling: Establish clear communication and signaling methods between the operator and other construction personnel. Use whistles, flags, or walkie-talkies to ensure effective communication, especially when coordinating with concrete pouring workers at the construction site.
Maintenance and Cleaning Safety
Power Off and Lockout: Before performing any maintenance or cleaning work, turn off the power supply of the concrete mixer pump and lock the control cabinet to prevent accidental startup. Hang warning signs to indicate that maintenance is in progress.
Component Replacement: When replacing parts such as mixer blades, hoses, or seals, use appropriate tools and follow the manufacturer's instructions. Ensure that the new components are of the correct specification and properly installed. Do not use damaged or substandard parts.
Cleaning Precautions: When cleaning the mixer and pump, avoid using high-pressure water jets to directly spray electrical components to prevent water ingress and short circuits. Use suitable cleaning agents and tools to remove concrete residues and keep the equipment clean. After cleaning, make sure all parts are dry before restarting the equipment.
In conclusion, strict adherence to these safety precautions can help prevent accidents and ensure the safe and efficient operation of the concrete mixer pump.
Copyright © 2025 UNIQUE GROUP | All Rights Reserved
Hello, please leave your name and email here before chat online so that we won't miss your message and contact you smoothly.
